More Detailed Information

Pumpset Solutions is a premium supplier of borehole pumps, that are used to control water and liquid supply in various mining, farming, deep wells, and rainwater reticulation applications. Most borehole pumps are designed for borehole and submersible pressure systems, varying with the hole depth and operating flow rate required. Popular multistage borehole pumps can be powered by variable speed drive controllers to sustain their set pressure and operate only when needed, saving energy and extending the life of the pump.

Pumpset Solutions offers customised systems where borehole pumps are mounted horizontally in a shroud and supported under a pontoon in a dam keeping them free of silt, also in rainwater tanks where the pumps are secure and protected from vandals, for example in multiple occupancy buildings. Larger borehole pumps are used in major irrigation requirements with large flows. In remote areas where power is not available, these can be powered by diesel engines (Generator set), and or be solar powered.

Borehole Pumps sizes available from Pumpset Solutions:

4” / 6” in Fully S/S or Economical version

6″ / 8″ / 10″ / 12″ in Fully S/S or Cast Iron version

Flow rates from 0.5m³/hr to 500m³/hr with a range of heads.

Pumpset Solutions offer a range of high efficiency, submersible borehole motors from 0,37kW to 185kW.

Features:

  • 4″ Motors – Water filled / Oil Filled from 0,37kW – 7,5kW
  • 6″ Motors – Water filled from 4kW – 45kW
  • 8″ / 10″ Motors – PVC Wound from 45kW to 185kW
  • Nema Standard
  • Stainless Shaft
  • Material in AISI 304 or AISI 316 on request
  • 230V /50Hz, 380V/50Hz, 525V/50Hz
  • Max. Ambient Water Temp: 30°C

Pumpset Solutions offers pressure boosting solutions for the domestic, agricultural, industrial & Mining sector. Where increased water pressure is needed, pressure booster pumps are an effective solution to transfer water at a required pressure where you need it.

Pumpset Solutions purpose-build many different configurations of pressure boosting pump sets depending on the customer’s requirements. These set can also be built onto skid mounts. Electrical driven or Diesel driven.  Whether it be single, dual, triplex, quadruple – fixed speed or variable speed drive (VSD), Pumpset Solutions has a solution to your pressure boosting needs.

Cast Iron centrifugal Pumpsets

Pumpset Solutions offers a full range of cast iron surface pumps suitable for Domestic and Industrial applications. From pressure boosting, to large scale irrigation for agriculture.

Our Range includes:

  • Peripheral Pumps
  • Jet Self-Priming Pumps
  • Automatic Booster Systems
  • Centrifugal Pumps
  • Twin Impeller Centrifugal Pumps
  • Flanged Centrifugal Pumps – Monoblock
  • Flanged Centrifugal Pumps – Bareshaft
  • Peripheral Pumps
    •     Performance Range : Q max: 2,7m³/h     Hmax: 70m
    •     Construction : Volute & Motor support: Cast Iron, Impeller: Brass, Mechanical seal: ceramic-graphite, NBR O- Rings
  • Jet Self-Priming Pumps
    •     Performance Range : Qmax: 4,2 m³/h     Hmax: 65m
    •     Construction : Volute & Motor support in Cast Iron, Impeller: Brass or Noryl, Mechanical seal: Ceramic- graphite ,  NBR O- Rings
  • Automatic Booster Systems – Domestic use
    •    Performance Range : Qmax: 3,6 m³/h     Hmax: 52m
    •    Construction : 24L pressure tank with compensation rubber, 5 way Connector: Brass, Pressure switch, Flexible hose 1″
    •    We custom build these to the clients required needs
  • Centrifugal Pumps
    •    Performance Range : Qmax: 8,4 m³/h     Hmax: 46m
    •    Construction : Volute & Motor support in Cast Iron, Impeller: Brass or Noryl, Mechanical seal: Ceramic- graphite ,  NBR O- Rings
  • Centrifugal Pumps – High Flow -Low Pressure Pumps
    • Performance Range : Qmax: 48 m³/h     Hmax: 30m
    • Construction : Volute & Motor support in Cast Iron, Impeller: Brass or Cast Iron, Mechanical seal: Ceramic- graphite ,  NBR O- Rings
  • Twin Impeller Centrifugal Pumps
    • Performance Range : Qmax: 12 m³/h     Hmax: 78m
    • Construction : Volute & Motor support in Cast Iron, Impeller: Brass, Mechanical seal: Ceramic- graphite ,  NBR O- Rings
  • Flanged Centrifugal Pumps -Monoblock -Din 24255
    • Performance Range : Qmax: 220m³/h    Hmax: 99m
    • Construction : Volute & Motor support in Cast Iron, Impeller: Cast Iron, Mechanical seal: Ceramic- graphite ,  NBR O- Rings
  • Flanged Centrifugal Pumps – Bareshaft
    • Performance Range : Qmax: 1200m³/h    Hmax: 160m    Pmax: 200Kw      Motor Speeds: 1450rpm or 2900rpm
    • Construction : Volute & Motor support in Cast Iron, Impeller: Cast Iron, Mechanical seal: Carbon/Silicon Carbide ,  NBR O- Rings

Stainless steel Single stage Horizontal Pumpset

Pumpset Solutions offers a full range of Stainless steel surface pumps suitable for Domestic and Industrial applications. From pressure boosting, to large scale irrigation for agriculture. These unit are able to transmit light corrosive liquids,

  • Horizontal single stage stainless steel centrifugal pump – High Flow -Low Pressure Pumps – Screwed Connection
    • Performance Range: Qmax: 22m³/h     Hmax: 28m
    • Construction: Casing: SS304, Impeller: SS304, Diffuser: SS304, Mechanical seal : Carbon/Silicon Carbide, O- Rings: NBR
    • Viton or EPDM O -Rings on request
  • Horizontal single stage stainless steel centrifugal pump – Flanged Monoblock Pump
    • Performance range: Qmax: 180m³/h    Hmax: 70m    Pmax: 37Kw      Motor Speeds: 2900rpm
    • Construction: Casing: SS304, Impeller: SS304, Diffuser: SS304, Mechanical seal : Carbon/Silicon Carbide, O- Rings: NBR
    • Viton or EPDM O -Rings on request
    • Stainless steel Multi stage Horizontal Pumpsets
  • Stainless steel Multi stage Horizontal Pumpsets
    • Performance range: Qmax: 28 m³/h    Hmax:  60m    Pmax: 4,4Kw      Motor Speeds: 2900rpm
    • Construction: Casing: SS304, Impeller: SS304, Diffuser: SS304, Mechanical seal : Carbon/Silicon Carbide, O- Rings: NBR
    • Viton or EPDM O -Rings on request
    • Stainless steel Vertical Multi stage Pumpsets
  • Stainless steel Vertical Multi stage Pumpsets
    • Performance range: Qmax: 240m³/h    Hmax:  300m    Pmax: 110Kw      Motor Speeds: 2900rpm
    • Construction: Cylinder: SS304, Impeller: SS304, Diffuser: SS304, Mechanical seal : Carbon/Silicon Carbide, O- Rings: NBR
    • Shaft: SS304

Pumpset Solutions offers a full range of Domestic and Industrial sewage pumps. These units can be utilized for Domestic, Municipal and industrial sewage plants. Different impeller configurations available for different applications, Vortex Impellers, Double vane Chanel impeller or pumps with a Shredder mechanism. We also offer suspension devises complete with guide rails for easy installation and maintenance,

Domestic Sewage Pumps are mainly used for draining dirty water. They are designed to pump clean or dirty water such as surface or ground water that leak into a building or to empty a greywater tank or pit. Domestic sump pumps only have to pump water, but can handle small particles sizes, usually up to approx. 35mm.

Greywater Pumps are placed in the greywater tank or pit and are used for emptying out the grey water from the tanks or pits. They can handle medium particle sizes. Grey water is usually household wastewater from your sink and basins and water that flows over from the septic into the grey water tank or pit.

Sewage cutter pumps are often used in packaged pump stations for cutting and removing domestic household effluent. A cutter pump will cut and macerate raw sewage and toilet paper only. It will not work on female sanitary products which is why they are most often used for private homes where you know what is going down the toilet.

We can offer:

  • Non-Clogging single or double vane pump
    •  Performance Range: Qmax: 120m³/h    Hmax: 33m    Pmax: 11Kw      Motor Speeds: 2900rpm    Solid size: 55mm     Voltage: 230V/380V/525V
    •  Performance Range: Qmax: 60m³/h    Hmax: 14m    Pmax: 3,7Kw      Motor Speeds: 1450rpm    Solid size: 55mm     Voltage: 230V/380V/525V
    •  Construction:  Pump Volute: Cast Iron, Impeller: Ductile Cast Iron ,  Double Mechanical seal: Silicon/Carbide
    •  These units are also available in 316 stainless steel
  • Vortex Impeller Pump
    • Performance Range: Qmax: 72m³/h    Hmax: 20m    Pmax: 3,7Kw      Motor Speeds: 2900rpm    Solid size: 80mm      Voltage: 230V/380V/525V
    • Performance Range: Qmax: 132m³/h    Hmax: 13m    Pmax: 7,5Kw      Motor Speeds: 1450rpm    Solid size: 100mm      Voltage: 230V/380V/525V
    • Construction:  Pump Volute: Cast Iron, Impeller: Ductile Cast Iron ,  Double Mechanical seal: Silicon/Carbide
  • Cutter “Shredder Pumps”
    • Performance Range: Qmax: 72m³/h    Hmax: 20m    Pmax: 3,7Kw      Motor Speeds: 2900rpm    Solid size: 44mm      Voltage: 230V/380V/525V
    • Performance Range: Qmax: 180m³/h    Hmax: 30m    Pmax: 15Kw      Motor Speeds: 1450rpm    Solid size: 55mm      Voltage: 380V/525V
    • Construction:  Pump Volute: Cast Iron, Impeller: Ductile Cast Iron with tungsten carbide tip, Double Mechanical seal: Silicon/Carbide
    • These units are also available in 316 stainless steel

Self-Priming Sewage pumps – Heavy duty Trash Pumps

Pumpset solutions offers a complete range of Self priming sewage pumps which can achieve a wide range of different flow rates and heads.

Self-Priming Sewage pumps have the important feature of much greater volume in the pump casing. This enables the pump to re –prime in an open system.

Pumps are fitted with a two vane semi open impeller and self-aligning, oil lubricated mechanical seal specifically designed for industrial service. Substantial bearings and drive shaft are enclosed in a removable oil filled rotating assembly, which can be simply removed by four bolts from the back of the pump.

The cover plate and wear plate are conveniently removable, keeping entry time to the pump casing to a minimum, without disconnecting piping. Internal components can be accessed through the cover plate opening for inspection or service.

Self-priming pumps are available as basic units for replacement or existing equipment, or as a complete pump set. These pump sets can be powered by an electric motor or diesel engine, Flex-coupled or V-belt driven.

Self-priming with dependable performance makes these Pumps a sensible solution for industry and municipalities requiring little maintenance, resulting in significant savings of time and money.

Standard sizes available 50mm, 80mm, 100mm, 150mm, 200mm &250mm. Designed to operate over a range of speeds, thus achieving a wide range of duty points. Offering design flexibility, simple to service and tolerant to abuse.

Properly applied and installed, they are ideally suited for industrial applications including steel, paper mills, abattoirs, mines, food and chemical processing, construction dewatering, trade waste and sewage handling.

Their Rugged cast iron construction guarantees that each pump will provide years of dependable service.

  • Operating Limits
    • Flow rate:  10m³/h – 1000m³/h
    • Head max: 35m
    • Power max: 110kw
    • Max Solid Size:76mm

Drainage Pumps easily drain out clean or dirty water (with small particle sizes) from any surface. Water leakage in a building is quite a dangerous situation that needs to be immediately taken care of with a drainage pump.

Pumpset Solutions supplies Drainage pumps which is mainly used for draining clean water. These pumps handle smaller particle sizes than what sewage pumps can handle.

They can be used with an automatic float switch or manually.

  • Dewatering Pumps
    • Performance Range: Qmax: 156m³/h Hmax: 55m    Pmax: 22Kw      Motor Speeds: 2900rpm    Solid size: 10mm      Voltage: 230V/380V/525V
    • Construction: Pump Volute: Cast Iron, Impeller: Ductile Cast Iron ,  Double Mechanical seal: Silicon/Carbide , Strainer: SS304
    • Also available in top discharge unit which allows for maximum dewatering with ensuring sufficient motor cooling

Pumpset Solutions solar system is a fully automatic system designed to provide water at affordable cost for people with limited or no access to electricity. It uses the most advanced Solar variable speed drive to regulate the speed of a 3-phase AC motor depending upon the solar energy available from the solar panel.

An array of solar panels generates the power and voltage required for the Solar to drive the motor. The solar drive converts the DC voltage input to a 3-phase AC output with variable voltage and frequency. The MPPT algorithm of solar drive extracts maximum power available from the solar panels during the day and operates the motor at variable speed based on the power input to the drive. The frequency range in which the drive operates depends upon the motor speed, hydraulic system and the power available from the solar panel. As the sunshine varies during the day, power input to the drive varies and the Solar drive generates variable V/F ratio thus controlling the speed of the motor, which in turn regulates the pump impeller speed. Water Level Sensor can be used.

  • Suitable for surface mount and submersible pumps with 3-phase AC asynchronous motors.
  • Automatic start-run-stop throughout the day with water level detection in the tank.
  • Corrosion resistant, IP55 enclosure for drive suitable for outdoor installation.
  • Pump overload, dry run protection
  • Factory wired enclosure ensures reduced installation and commissioning time.

Operating Limits

  • 220V (0.75 – 2.2KW)
  • 380V (0.75 – 630KW)
  • DC/AC Input Compatible
  • DC: Solar PV Power Supply
  • AC: Generator or Grid Supply
  • 208-240VAC, 1 ~ or 300-340VDC
  • 380-480VAC, 3 ~ or 500-680VDC
  • Protection Functions: Over/Under voltage Over-current, Short Circuit, Phase Failure etc.
  • Optimized MPPT Arithmetic Accuracy 99%
  • Multi-liquid-level Control, Dry run protection, Wake and Sleep function control
  • Auto-dormancy on weak light, auto-recovery working on strong light, no need for man-made operations.

Benefits

  • Pumping of water in for irrigation for drinking water supply in off grid areas.
  • Farmer can cultivate multiple crops throughout the year in off grid areas
  • Saving time spent in collecting and transporting water.
  • Lower operation expense compared to diesel pumps
  • Zero emission of gases.
  • Reduced load on national grid

Solar Panels:

Pumpset Solutions supplies a full range of reliable, quality Solar PV Modules, designed to suit applications from small retail lighting systems, to specialised applications like pumping and utility scale solar power plants.

Pumpset Solutions offers a range of Motor Control Panels for standard single motor application to more complex multiple pump motor control panels for custom applications.

We also offer a range of solar powered pump motor control panels that makes use of solar voltaic panels as the source of power (Please see Solar Pumps for further information).

Pumpset Solutions supply a variety of accessories to accompany your pumping system.

  • We supply SABS as well as Non-SABS HDPE Pipe from 16mm to 630mm with pressure ranges PN4 to PN25.
  • Flexible Layflat Hoses (Boreline Hose c/w Couplings)
  • PVC Water Pipes for Water mains, irrigation, mining & industrial applications
  • Fabricated Pipework / Spool Pieces / Rubber Reinforced Hose
  • Borehole Flow Inducer Sleeve
  • Various Valves (Gate / Non-Return / Ball / Air Release / Butterfly)
  • Float Switches & Pressure Gauges
  • Flow Meters / Water Meters
  • Water Pressure Tanks
  • Submersible Cable, as well as above ground Cable
  • Safety Rope
  • Cable Joint Kits (Scotch Cast / Heat Shrink)
  • Pump Accessory Kits (Base Plate, M&F Elbow, Barrel Nipple, Gate Valve, Compression Fittings)
  • Compression / GMS / S/S Fittings
  • Flanges, Gaskets, Bolts & Nuts

Boreline Riser specifications

Boreline has a minimum theoretical short length burst pressure and tensile strength as stated in the table below. The maximum extension is no more than 3% and the maximum diameter swell 15%. The material is capable of operating in water with a pH from pH 4 to pH 9. The manufacturer provides a warranty of not less than 5 years against materials and manufacturing defects.

Boreline Couplings

The Boreline is be fitted with fully re-usable couplings each comprising of the body and two outer fastening clamps. The body of the Boreline coupling contains two ribs over which the hose fits and the clamps are tightened. The two fastening clamps are split into three equal parts. The materials are be 316 stainless steel for use with drinking water or where water is of an aggressive nature or 304 SS. The couplings can be supplied with either BSP or NPT male thread for attachment to the pump at one end and the Wellhead at the surface.

High Tensile Polymer Couplings

This coupling was developed after market feedback received from existing and potential customers across the world indicated that they were looking for a more economical fitting than the stainless-steel type presently available.

The feeling has been that customers insist on using Boreline as they know it is the only real long-term solution to groundwater pumping.

After extensive research and development into state-of-the-art materials and manufacturing techniques, an investment was made in the specialist injection moulded tooling required to produce this new product.

Boreline Joiners

Boreline joiners are used to connect two lengths of Boreline. They are available in various grades of steel.

Boreline benefits at a glance:

  • Corrosion free and does not scale.
  • Is not subject to microbial attack.
  • Has tremendous tensile strength.
  • Superb hydraulic performance.
  • Has superior flow rates.
  • Comes in continuous lengths up to 200m/655ft.
  • Is lightweight and rolls flat.
  • Is easy to store, handle & transport.
  • Quick and easy to install and retrieve.
  • Less manpower required.
  • Potable water approved.
  • Long life expectancy.
  • Advantageous in restricted working areas.

Saving you time. Saving you money.

We guarantee that your initial investment in Boreline can pay for itself in a year! Why can we be so sure?

  • Boreline is lightweight and therefore takes up less space than traditional rigid pipes. It is easier and less expensive to transport. Why use a truck when you can use a small pick-up truck or LDV? For the same reason you do not need a team of men to install the product – two men and a rolling wheel are practically all you need to install any length resulting in labour cost savings.

Product description and applications

Mineflex is a high-pressure, high strength lay-flat hose designed for pumping aggressive water around mine sites. Safety and efficiency are important factors when choosing products for these applications. Mineflex is well-suited for:

  • Mine water pumping
  • Dewatering collection pits
  • Operating in rugged terrain or other corrosive environments
  • Operating in sub-zero conditions
  • Anywhere that constant movement of pumps and other equipment makes rigid piping a problem

Benefits

  • Manufactured with high tenacity fibers
  • Totally protected with an abrasion-resistant, polyurethane material
  • Lightweight and easy to handle
  • A quick, efficient and safe solution to any environment where circumstances are continually changing

Product description and applications

Aqualine is a new generation irrigation hose for travelling irrigators and booms, and is ideally suited for:

  • Long distance water transportation
  • Mining and offshore work
  • High Pressure Dewatering under extreme conditions

Benefits and cost saving features

  • Jacket of warp and weft high tenacity Polyester filament yarn
  • Integrated inner and outer coating of PVC/Nitrile
  • Standard lengths 100 or 110 metres
  • Low coil volume for easy handling
  • UV stabilised
  • Longer lengths available as required

Ask A Pumpset Expert

Ask A Pumpset Expert